Description
Serrai – Custom Gravel Bike
Our Custom Builds for Gravel Bikes
The Serrai is our custom gravel bike and cyclocross bike that’s made for really rough terrain. The Serrai is built for hydraulic or cable disc brakes, with tire clearance for higher volume gravel tires, and a tapered fork. Whether you’re into racing cyclocross or long gravel grinder rides, we know how to create custom-fit bikes for gravel bike rides that will enhance your performance.
Our Ultra Durable Bikes
Durability is super important on a gravel or ‘cross bike since vibration and shock are constantly affecting the frame. We build our custom gravel bikes with the proper balance of strength, durability, and lightness that integrates your specific needs. Designed with hand-picked tubing, proportional length cranks, and our unique frame design, this is the perfect custom build for gravel bikes. Whether you’re under five feet tall or over seven, we ensure the perfect fit for your body.
Custom Gravel Bikes
Serrai
Frame Material Options
Because titanium is so much lighter than steel, we build custom gravel bikes for taller riders that have large-diameter tubing and are still extremely lightweight. With custom tube sizes, our bikes offer the ideal balance of durability, strength, stiffness, and lightness. This material also has enough fatigue resistance and strength to exclude the use of oversized tubes. You’ll get a compliant ride on the roughest surfaces and avoid small bumps and road buzz. The Serrai is the only bike that’s fit for gravel! Another benefit of titanium is that it never rusts or corrodes! We can paint, plate, or powder coat your bike as well — not an option with all types of metals. Enjoy a bike that never fatigues and can flex more than three times further than aluminum without suffering permanent damage. |
The Zinn Cycles Carbon Fiber bike frames are a testament to our dedication to superior design and construction quality. For years, we avoided carbon bikes because the molds were too expensive to make for a single custom gravel bike. But, we’ve implemented a new fabrication style that makes a carbon fiber bike cost-efficient and accessible for all riders! All Zinn carbon bicycle frames are handmade down to every tube and joint, and are bonded together using top-quality materials. Everything is customized to your requirements and we can reinforce or lighten any section of the frame. We have realized our dream of an even more durable and lighter weight bike than ever before! |
Many riders prefer steel for their custom gravel bike because it’s stronger and denser than other materials. We use steel tubing with a very high tensile strength to ensure unprecedented fatigue life even under higher loads. While these frames might be a bit heavier than carbon fiber or titanium, they offer you greater longevity and responsiveness. |
Add-Ons: Make it a Travel Bike!
Zinn Cycles offers many more ways you can customize your bike.
We recommend adding S&S couplings to your frame to create a travel bike that breaks down into smaller parts. We offer two or four coupler sets, depending on the bike’s frame size.
Ask us about bike airline regulations today!
Design
Zinn Cycles Design Philosophy
Lennard Zinn has been designing and building great bikes of all types for big and tall cyclists, small women, cyclists with injuries, and everyone else since 1982. He is one of the few bike designers in the world that has dedicated his career to improving the performance and durability of big and tall bikes and bikes for women. He has also spent a great deal of time working with Dr. Andy Pruitt to design bikes for cyclists who have suffered from injuries, reduced mobility, knee problems, back problems, neck problems, and many other ailments. There are many more factors to building a big and tall bike than most people understand. It is not as simple as just scaling up a “normal” sized frame and calling it good. When you do that, several things happen to the bike. First, the stretched-out tubes become less stiff, which results in high speed frame shimmy. This is a scary by-product of a poorly designed bike. Second, the added material makes the bike heavier, especially if the builder tries to solve problem number one with just using thicker tubes. Third, without a fork with a long enough steering tube, the handlebars will be far too low for the tall cyclist, causing discomfort in the back, neck, wrists, and arms. Fourth, building a bike for a tall or small rider with average length cranks will make the rider feel unnatural while pedaling. Proportional crank length is at the heart of all of our custom bike designs. We offer cranks from 130mm all the way up to 220mm, so we can properly fit any person in the world, no matter their size. Lennard has developed great frame design concepts to address and solve all of these issues and more. A bike designed by Lennard Zinn will be stiff and strong, while remaining lightweight. It will not shimmy at high speeds, and all of the components will be proportional to the rider. Fit, performance, comfort, and durability will all be superior on a Zinn bike than a bike from any other designer out there. We guarantee it.
No matter where you live in the world, we will work with you to make sure the fit of your Zinn bike is absolutely perfect. We offer a full service in-house bike fitting for those who can make it to Boulder, Colorado and we also have detailed measurements instructions for those who cannot make it out for an in-house fitting. We are also happy to work directly with a bike fitter in your area, and we offer upgraded 3D bike fittings with Dr. Andy Pruitt at the Boulder RETUL Center.
Order a bike now
Excited about your new bike? While you are welcome to come to our location for a full fitting, it is not necessary. You can easily follow the instructions for submitting your own measurements by clicking the measurements button below. To start the order process, please click the button below to pay a deposit. We will contact you with further instructions. Once we have your measurements and deposit, we will create a CAD drawing of your bike for you to review.