Description
Big Sur – Custom Hardtail Mountain Bike
Titanium or Steel
The Big Sur is our custom hardtail mountain bike, made in either titanium or steel. This Zinn mountain bike is made custom for you, and we can build it with any wheel size and frame geometry you want. The Big Sur can be built with 26 inch wheels, 27.5 inch wheels, or 29 inch wheels, 26 plus, 27.5 plus, and even 29 plus. If you are not sure what is best for you, we will help you figure it out. The versatility of this bike is endless. It can be designed for cross country racing or all mountain riding. The Big Sur custom hardtail mountain bike is designed for your ideal crank length so you can finally achieve the fit you’ve always wanted, or never knew you needed. This bike can be built for any chainring combination you want including 1 chainring systems, 2 chainrings, or three. We can also include custom cable routing for dropper seat posts or electronic shifting. Contact us to discuss the details of your new bike.
Zinn Cycles
Frame Material Options
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Titanium is half the weight of steel, so we can build Zinn Custom Bikes for big guys with larger diameter tubing with a frame still lighter than steel, or we can build an extremely lightweight and compliant bike for smaller people. We specify the exact tube dimensions for each customer so you get the best balance of strength, stiffness, durability, ride quality, and lightness. Larger diameter tubing provides greater strength and stiffness for greater power transfer, yet still with amazing compliance for a comfortable ride that doesn’t beat up your body over a long trek. Titanium has enough strength and fatigue resistance to avoid the need for extremely oversized tubes, providing a compliant ride on rough surfaces that smooths out and absorbs road buzz and small bumps. Steel frames, with their smaller tubes, can be almost as compliant, but aren’t quite as comfortable. Titanium can never corrode, unlike other metals. It can be painted or – unlike steel or aluminum – can be left without paint, powdercoat or plating, so you never need to worry about scratches. Internal cable routing is simple because the insides of the tubes are naturally impervious to rust and corrosion. Unlike aluminum, titanium has a fatigue limit, so as long as the tubing is not stressed beyond this limit or damaged, it will never fatigue. Titanium can also flex three times further than aluminum and twice as far as steel without permanent damage. |
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Steel is stronger and denser than titanium or aluminum, and the steel tubing we use has an incredibly high ultimate tensile strength, giving it unprecedented fatigue life under high loads. Zinn steel frames also offer a rider of any size great performance and versatility at a great price. While steel frames tend to be heavier than titanium ones, our TIG welding method with a single strengthening gusset under the down tube offers great strength and longevity while still maintaining a reasonably light weight, and they will last many times longer than aluminum frames would. A Zinn steel frame will provide a lifetime of great, responsive riding on your custom bicycle. |
No matter where you live in the world, we will work with you to make sure the fit of your Zinn bike is absolutely perfect. We offer a full service in-house bike fitting for those who can make it to Boulder, Colorado and we also have detailed measurements instructions for those who cannot make it out for an in-house fitting. We are also happy to work directly with a bike fitter in your area, and we offer upgraded 3D bike fittings with Dr. Andy Pruitt at the Boulder RETUL Center.
Design
Zinn Cycles Design Philosophy
Lennard Zinn has been designing and building great bikes of all types for big and tall cyclists, small women, cyclists with injuries, and everyone else since 1982. He is one of the few bike designers in the world that has dedicated his career to improving the performance and durability of big and tall bikes and bikes for women. He has also spent a great deal of time working with Dr. Andy Pruitt to design bikes for cyclists who have suffered from injuries, reduced mobility, knee problems, back problems, neck problems, and many other ailments. There are many more factors to building a big and tall bike than most people understand. It is not as simple as just scaling up a “normal” sized frame and calling it good. When you do that, several things happen to the bike. First, the stretched-out tubes become less stiff, which results in high speed frame shimmy. This is a scary by-product of a poorly designed bike. Second, the added material makes the bike heavier, especially if the builder tries to solve problem number one with just using thicker tubes. Third, without a fork with a long enough steering tube, the handlebars will be far too low for the tall cyclist, causing discomfort in the back, neck, wrists, and arms. Fourth, building a bike for a tall or small rider with average length cranks will make the rider feel unnatural while pedaling. Proportional crank length is at the heart of all of our custom bike designs. We offer cranks from 130mm all the way up to 220mm, so we can properly fit any person in the world, no matter their size. Lennard has developed great frame design concepts to address and solve all of these issues and more. A bike designed by Lennard Zinn will be stiff and strong, while remaining lightweight. It will not shimmy at high speeds, and all of the components will be proportional to the rider. Fit, performance, comfort, and durability will all be superior on a Zinn bike than a bike from any other designer out there. We guarantee it.
Make it a Travel Bike
Add S&S Couplers for easy travel
If you want your bike to be a travel bike, we can add S&S couplings to your frame. If you choose titanium or steel for your frame material, couplers can easily be built into the frame, making it an incredible travel bike that breaks down into sections and fits into an airline regulation travel case. We can do two or four couplers depending on the size of your frame. Bigger bikes need four couplers and smaller bikes can get away with just two. S&S Couplers do not reduce the strength of the frame one bit, in fact, it’s quite the opposite. The Couplings are so well made that they become the strongest point in the tube! Not all bikes can fit completely into an airline regulation case. Bikes like 29ers, Touring bikes with racks and fenders, and e-bikes may or may not fit completely in the case and will require a secondary bag or case to carry some of the parts. Contact us about building your bike with couplers.
Order a bike now
Excited about your new bike? While you are welcome to come to our location for a full fitting, it is not necessary. You can easily follow the instructions for submitting your own measurements by clicking the measurements button below. To start the order process, please click the button below to pay a deposit. We will contact you with further instructions. Once we have your measurements and deposit, we will create a CAD drawing of your bike for you to review.
Big Sur custom hardtail mountain bike
Gallery
